Economic and social development has entered a new stage of high-quality development, and small-scale and backward development models have been gradually eliminated. In the machine-made sand and gravel industry, large-scale and large-scale production has gradually become an industry consensus. In the past, single-family small production, the production line configuration was relatively simple. Today, how to configure large production lines has become a concern of many customers. Here are a few things to keep in mind when building a large-scale product line.
Currently, according to industry standards, the acceptance of crusher output is determined based on instantaneous production, full-load, continuous production of new wear parts. In the actual production process, regardless of the equipment reasons, the conditions of full-load continuous production are often not met, or because of process design, or because of production management.
The wearing parts of the equipment are all brand new and have a high hourly production capacity. After the equipment is put into production, the parts are worn and the output will be reduced, and some will even be reduced by more than half.
Therefore, when selecting equipment based on the average output of the equipment table, the production line designer should pay special attention to the equipment whose output is greatly reduced when wearing parts in the background, so as not to reduce the actual output. Due to wear of wearing parts.
The product quality must meet both national standards and market demands. For high-quality aggregates (coarse aggregates and fine aggregates, the fine aggregate is sand), first of all, the shape of the particles should be good and the senses should be good; the second is that the grading should be reasonable. Especially for machine-made sand, high-quality machine-made sand products must not only meet the requirements of commercial concrete sand, but also meet the higher standards of ready-made mortar. Reasonable continuous grading can meet the needs of high-quality concrete. Both are indispensable.
The overall product of the production line must meet the relevant requirements for impurity content. High-quality concrete has higher and higher requirements for soil content. A seemingly simple problem can be the reason why a project fails. There are heavy rains in some places, water shortages in some places, and little surface soil in some mines, some with soil, some with soil layers and so on. Different processes must be used in different situations, otherwise the project will fail or the cost will increase significantly after the transformation.
Good operation is reflected in simple operation, convenient equipment, convenient use and maintenance. Most of the production lines have harsh on-site conditions, and it is difficult to recruit qualified maintenance personnel. Therefore, a machine that is easy to operate and easy to maintain is the first choice for the entire production line. A good process is also reflected in the small number of equipment, the uniform model as much as possible, the small number of equipment, the reduction of fault points, and the corresponding reduction in civil construction costs; standardization of models, low cost of spare parts, and convenient management. Good operation allows the equipment to have a high operating rate and a long continuous trouble-free operation time.
The final condition for the success of the sand and gravel production line is to improve the degree of automation, realize intelligence, reduce the number of employees, increase the operating rate of equipment, and improve the continuous operation time without failure.
SHM company has enough successful cases and experience of sand and gravel aggregate, if you need related production lines or some machines, you can contact us through online customer service